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[1]童帮毅,李雪明,焦文辉,等.双向拉伸聚酯薄膜纵向拉伸机的摆辊张力控制[J].武汉工程大学学报,2014,(10):75-78.[doi:103969/jissn167428692014010016]
 TONG Bang yi,LI Xue ming,JIAO Wen hui,et al.Application of roll tension control system on machine direction orienter of bioriented stretching polyester film[J].Journal of Wuhan Institute of Technology,2014,(10):75-78.[doi:103969/jissn167428692014010016]
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双向拉伸聚酯薄膜纵向拉伸机的摆辊张力控制(/HTML)
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《武汉工程大学学报》[ISSN:1674-2869/CN:42-1779/TQ]

卷:
期数:
2014年10期
页码:
75-78
栏目:
化学与化学工程
出版日期:
2014-10-30

文章信息/Info

Title:
Application of roll tension control system on machine direction orienter of bioriented stretching polyester film
文章编号:
16742869(2014)010007504
作者:
童帮毅李雪明焦文辉赖福刚陆春立
桂林电器科学研究院有限公司,广西 桂林 541004
Author(s):
TONG Bangyi LI Xueming JIAO Wenhui NAI Fugang LU Chunli
Guilin Electrical Equipment Scientific Research Institute Co. Ltd., Guilin 541004, China
关键词:
双向拉伸聚酯薄膜纵向拉伸机摆辊 张力控制
Keywords:
twoway stretch polyester film machine direction orienter roll tension control
分类号:
TQ320.66
DOI:
103969/jissn167428692014010016
文献标志码:
A
摘要:
针对双向拉伸聚酯薄膜生产中,纵向拉伸机入口及出口张力对薄膜拉伸质量具有重要影响,提出了一种运用摆辊张力进行调节的闭环控制方式.当摆辊位移时,直线位移传感器反馈信号产生波动,经与标准电压信号比较后得出的偏差值传递给变频器,然后变频器输出控制信号改变电机转速,以实现闭环控制.该系统通过增大膜片包角、采用低摩擦气缸、精密电气比例阀和高精度直线位移传感器等措施灵敏度得以提高.经实际生产应用验证,该闭环张力控制系统较张力传感器直接控制和磁粉离合器控制转矩间接控制,系统的控制精度更高、动态性能更好,对双向拉伸聚酯薄膜的纵向拉伸质量有显著提升.
Abstract:
Aimed at the tension of the entry and exit of machine direction orienter produced by the twoway stretch polyester having important influence in the quality of the film, a closedloop roll tension control system was proposed. The feedback signal of the linear displacement sensor fluctuated with the moving roll, then the difference between this signal and the standard signal was delivered to the frequency converter, and the motor speed was controlled by the signal from the frequency converter. Finally, the purpose of closedloop control was achieved. The sensitivity of the system increased by increasing the angle of diaphragm, adopting the low friction cylinder, the precision electric proportional valve and the high precision linear displacement sensor. Confirmed by the practical production application, the tension closedloop control system has more accurate precision and better dynamic performance compared with the direct control system by the tension sensor and the indirect control system by the magnetic clutch, which improves the quality of the twoway stretch polyester film.

参考文献/References:

[1]崔春芳,王雷. 塑料薄膜制品与加工[M]. 北京:化学工业出版社,2012.CUI Chunfang, WANG Lei. Plastic film products and processing[M]. Beijing: Chemical industry press, 2012. (in Chinese)[2]尹燕平.双向拉伸塑料薄膜[M]. 北京:化学工业出版社,1999.YIN Yanping. Twoway stretch plastic film[M]. Beijing: Chemical Industry Press, 1999. (in Chinese)[3]张玉霞,刘伟.薄膜纵向拉伸技术MDO技术[J]. 塑料包装,2008,18(3):5460.ZHANG Yuxia, LIU wei. The longitudinal stretch technique of film  MOD[J]. Plastic Packaging, 2008, 18(3): 5460.(in Chinese)[4]高宏保.双向拉伸PET薄膜的制膜技术[J].聚酯工业,2008,21(5):15.GAO Hongbao. The production technology of the twoway stretch PET film[J]. Polyester Industry, 2008, 21 (5): 15. (in Chinese)[5]周泽波. 张力辊控制的研究[J]. 昆钢科技,2010(4):3841.ZHOU Zebo. The research of tension roll control[J]. Kunming Steel Science and Technology, 2010(4): 3841.(in Chinese)[6]胥小勇,孙宇,蒋清海. 薄膜张力控制系统的建模与设计[J]. 中国机械工程, 2013(18): 24522457.XU Xiaoyong, SUN Yu, JIANG Qinghai. Modeling and design of a film tension control system[J]. China Mechanical Engineering, 2013(18): 24522457. (in Chinese)[7]张宏展. 双向拉膜生产线控制系统实现及收卷张力控制算法研究[D]. 北京:北京机械工业自动化研究所, 2010.ZHANG Hongzhan. Realize on control system in biaxially oriented film line and research on winding tension algorithm[D].Beijing:Beijing Research Institute of Automation for Machinebuilding Industry, 2010.(in Chinese)[8]冯树铭, PET薄膜双向拉伸技术及发展方向[J]. 聚酯工业, 2009(2):13.FENG Shuming, PET film biaxial stretching technique and development direction[J]. Polyester Industry, 2009(2): 13.(in Chinese)[9]何元亭,宋武. 双向拉伸薄膜生产线控制系统故障排除[J]. 设备管理与维修, 2007(3):2829.HE Yuanting, SONG Wu. The troubleshoot of the control system of the twoway stretch film production line[J].Plant Maintenance Engineering,2007(3):2829. (in Chinese)

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备注/Memo

备注/Memo:
收稿日期:20141008作者简介:童帮毅(1982),男,湖北丹江口人,工程师.研究方向:双向拉伸塑料薄膜设备设计研发及工程技术工作.
更新日期/Last Update: 2014-11-22